Fix Stripped Out Hole In Sheet Metal

If this is not possible you can try an epoxy in the hole to help grab the screw.

Fix stripped out hole in sheet metal.

To fix a stripped screw hole in a metal door we first recommend trying a larger screw. The copper is soft enough for the threads of a screw to cut into and take hold. How to fix a stripped screw hole in metal. Instead use a plastic wall plug if you can find a size that will work for you or get a stripped screw hole repair kit that specifically states it will work with metal.

If the op has a minor ocd issue with mismatched screws this solution will not correct that aspect. If you are trying to repair a stripped screw hole in a piece of metal then quite logically avoid using wood if possible. Once you have got both of them the process becomes easy. The stripped screw hole problem was routine for a job i was doing.

The first method on how to fix a stripped screw hole in metal is through using a tap and die set. I cut a strip of bare copper wire about 3 4 inch long and bend the wire so it will stay in place in the hole. Let s have a look. On the flip side one could drill out the other holes and place rivnuts in those locations providing matches if desired.

Back up the offending hole with a block of steel because i couldn t get any other tool to fit. Then pound all around the hole with the hammer working the metal towards the center of the hole. I have not tried it in sheetmetal but it might just work. The metal does thin out however carefully tightening of the screw upon re assembly.

Lastly using an anchor may be an option either plastic or a soft metal like lead that will conform to the hole.